TC5PGG-BLCK
AD1/AP Series | THERMOLAST® K
Applications with adhesion to polar thermoplastics, e.g. ABS, PC and PC/ABS. for Asia Pacific market.
Processing Method:
Injection Molding
Injection Molding
Color / RAL DESIGN:
black
black
Availability:
Globally
Globally
Manufacturing Site:
Malaysia
Malaysia
Typical applications
- Handles (hand tools and power tools etc.)
- Function and design elements
- Bumpers
- Door sills
- Grommets
- Thumb wheels
- Car mats
- Soft touch surface (thumb wheels, push buttons, switches)
- Seals
- Automotive Interior
Material features
- Controlled level of emission and odor, suitable for automotive interior
- Adhesion to PC, ABS, PC/ABS
- Adhesion to POM
- Soft touch surface
- Automotive Interior UV Resistance
- Temperature stability up to 90 °C
- In-process recycling possible
- Insert molding possible
Value | Unit | Standard | |
---|---|---|---|
Hardness | 50 | Shore A | DIN ISO 48-4 |
Density | 1.150 | g/cm3 | DIN EN ISO 1183-1 |
Tensile Strength1 | 3.0 | MPa | DIN 53504/ISO 37 |
Elongation at Break1 | 600 | % | DIN 53504/ISO 37 |
Tear Resistance | 12.0 | N/mm | ISO 34-1 Method B (b) (Graves) |
Adhesion to ABS2 | 4.0 (D) | N/mm | VDI 2019 two-component injection molding |
Adhesion to PC2 | 3.5 (D) | N/mm | VDI 2019 two-component injection molding |
1Deviating from ISO 37 standard test piece S2 is tested with a traverse speed of 200 mm/min.
2The adhesion quality depends on mold design, product geometry and process parameters.
2The adhesion quality depends on mold design, product geometry and process parameters.
All values published in this data sheet are rounded average values. |
The expected shelf life of the TPE granules is a minimum of 24 months from the date of delivery, provided that the storage instructions are followed and the product is kept in the unopened original KRAIBURG TPE packaging. Dry conditions at room temperature (below 40 °C/ 104 °F), away from heat sources and direct sunlight, must be maintained for proper storage. Contact with nitrogen oxides during storage should be avoided. |
For further information and individual custom solutions please contact our customer service. |
Processing Guideline Injection Molding | |
---|---|
Cylinder Temperature | 180 - 210 - 240 °C, max. 250 °C (360 - 410 - 460 °F, max. 480 °F) |
Hotrunner | Hot runner temperatures: 200 -250 °C (390 - 480 °F). The runner should be empty after a maximum of 2 - 3 shots. |
Injection Pressure | 200 - 1000 bar (2900 - 14504 psi) (depending on the size and weight of the part). |
Injection Rate | In general, the fill time should not be more than 1–2 seconds. |
Hold Pressure | We recommend to derive the optimum hold pressure from determining the solidification point, starting with 40 % - 60 % of the required injection pressure. |
Back Pressure | 20 - 100 bar; if color batches are used, higher back pressure is necessary. |
Screw Retraction | If an open nozzle is used processing with screw retraction is advisable. |
Mold Temperature | The mold temperature depends on the hard component. A temperature exceeding 80 °C (175 °F) should be avoided. The common temperature is 40 - 60 °C (105 - 140° F). |
Predrying | To achieve optimum mechanical values, drying the material for 2 - 4 hours at 60 - 80 °C (140 - 175 °F) is recommended. |
Needle Valve | With materials < 50 Shore A the use of a needle valve is advisable. |
Screw Geometry | Standard 3-zone polyolefine screw. |
Residence Time | The residence time is to be set as short as possible with a maximum of 10 minutes. |
Cleaning Recommendation | For cleaning and purging of the machine it is appropriate to use polypropylene or polyethylene. Machine must be PVC-free. |
Dry conditions at room temperature (below 40 °C/ 104 °F), away from heat sources and direct sunlight, must be maintained for proper storage. Contact with nitrogen oxides during storage should be avoided.