Applications with flame retardant requirements; halogen-free; UL 94 V-0 (3.0 mm); adhesion to PP; for the Asia Pacific market

Processing Method:
Injection Molding
Color / RAL DESIGN:
natural
 
 
Availability:
Asia Pacific
Manufacturing Site:
Malaysia

Typical applications

  • Gaskets for electric and electronic applications e.g. cable boxes
  • Cable management systems e.g. cable holders, cable glands and grommets

 

Material features

  • Halogen-free (according to IEC 61249-2-21)
  • Self-extinguishing, no release of burning droplets
  • Adhesion to PP
  • In-process recycling possible
  • Precoloration in all colors
  • Temperature stability up to 85 °C
  • High glow-wire flammability index (GWFI)

 

Regulations / Approvals

  • UL 94 V-0 (3 mm)

 

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PDF file UL-Certification
Value Unit Standard
Hardness 69 Shore A DIN ISO 48-4
Density 1.120 g/cm3 DIN EN ISO 1183-1
Tensile Strength1 3.5 MPa DIN 53504/ISO 37
Elongation at Break1 620 % DIN 53504/ISO 37
Tear Resistance 16.0 N/mm ISO 34-1 Method B (b) (Graves)
CS 72 h/23 °C 24 % DIN ISO 815-1 Method A
CS 24 h/70 °C 62 % DIN ISO 815-1 Method A
CS 24 h/100 °C 94 % DIN ISO 815-1 Method A
1Deviating from ISO 37 standard test piece S2 is tested with a traverse speed of 200 mm/min.
All values published in this data sheet are rounded average values.
The expected shelf life of the TPE granules is a minimum of 24 months from the date of delivery, provided that the storage instructions are followed and the product is kept in the unopened original KRAIBURG TPE packaging.
Dry conditions at room temperature (below 40 °C/ 104 °F), away from heat sources and direct sunlight, must be maintained for proper storage. Contact with nitrogen oxides during storage should be avoided.
For further information and individual custom solutions please contact our customer service.

Processing Guideline Injection Molding
Cylinder Temperature 170 - 190 - 210 °C, max. 220 °C (340 - 370 - 410 °F, max. 430 °F)
Hotrunner Hot runner temperatures: 180 - 220 °C (356 - 428 °F). The runner should be empty after a maximum of 2 - 3 shots.
Injection Pressure 200 - 1000 bar (2900 - 14504 psi) (depending on the size and weight of the part).
Injection Rate In general, the fill time should not be more than 1–2 seconds.
Hold Pressure We recommend to derive the optimum hold pressure from determining the solidification point, starting with 40 % - 60 % of the required injection pressure.
Back Pressure 20 - 100 bar; if color batches are used, higher back pressure is necessary.
Screw Retraction If an open nozzle is used processing with screw retraction is advisable.
Mold Temperature 25 - 40 °C (77 - 104 °F)
Predrying The material is hygroscopic, residual moisture content might lead to processing problems and a reduction in the quality of the finished part. Drying conditions: 80 °C for 4-6 hrs. The maximum residual moisture of the material should not exceed 0,05%.
Needle Valve With materials < 50 Shore A the use of a needle valve is advisable.
Screw Geometry Standard 3-zone polyolefine screw.
Residence Time The residence time is to be set as short as possible with a maximum of 10 minutes.
Cleaning Recommendation For cleaning and purging of the machine it is appropriate to use polypropylene or polyethylene. Machine must be PVC-free.
The expected shelf life of the TPE granules is a minimum of 24 months from the date of delivery, provided that the storage instructions are followed and the product is kept in the unopened original KRAIBURG TPE packaging.
Dry conditions at room temperature (below 40 °C/ 104 °F), away from heat sources and direct sunlight, must be maintained for proper storage. Contact with nitrogen oxides during storage should be avoided.